Heating Systems

The Industry Leader in Process Heating Solutions

With over 60 years of experience in process heating engineering, Thermon provides the most reliable products and services from around the globe. We specialize in innovative solutions to keep your industrial processes operating without disruption - regardless of environmental conditions or hazardous settings. Harnessing our thermal technology and industry knowledge, we continually deliver energy-efficient products tailored to your project requirements so you can confidently trust us with all your industrial process heating needs across multiple sectors worldwide.

Applications & Industries

Thermon's innovative solutions revolutionize process heating and improve system performance across a diverse range of industries globally. Our advanced products are designed to meet the needs of countless applications, ensuring reliable performance wherever heat is needed most.

Freeze Protection

Protect your industrial processes from the elements with Thermon's advanced freeze protection solutions. Cold weather can cause extensive damage to vulnerable water tanks, pumps, and valves, and halt the flow of system fluids. Our process heating systems help prevent costly repairs and downtime associated with frozen equipment. Ensure the long-term reliability of your critical infrastructure even in the harshest environmental conditions.

Water, Steam, Air, and Oil Heating

Achieve total temperature control over virtually any gas or liquid process with our precision engineering immersion heaters and circulation heaters. Designed for high performance even in extreme pressure, temperature, and flow conditions, these advanced units are popular choices for crude oil heating, potable water treatment, industrial steam systems, and many other applications.

Engineered Filtration

Thermon provides superior engineered industrial filtration systems and products that surpass even the strictest of filter requirements. We offer a comprehensive selection of standard components and custom solutions for applications such as protecting equipment from hazardous contaminants, purifying gas streams, and isolating the desired product from an airstream.

Flow Assurance

Get the most out of your operations with our flow assurance solutions that precisely optimize process flow rate and viscosity. Maintaining safe temperatures is essential to reducing system blockage, improving product consistency, maximizing in process performance, and preventing material waste. Thermon's process heating solutions consistently deliver uniform heat without over-exposure, ensuring you get maximum value from every operation.

Environmental Monitoring

Thermon has developed an advanced, patent-pending solution that cuts down fugitive gas emissions. Our Methane Destruction Unit is a safe and reliable way to remain compliant while operating your processes in harmony with environmental regulations. With this technology, businesses can achieve their sustainability goals without sacrificing productivity or profitability.

Personnel & Equipment Safety

Thermon's process heating solutions ensure the highest levels of safety, performance, and reliability in hazardous conditions where explosive substances may be present. With this technology, fuel gas superheating or hydrocarbon vaporization can take place with the unparalleled assurance that personnel and equipment are secure.

Engineered Heating & Filtration Systems

Filtration Systems for Nuclear Applications

Thermon provides engineering expertise and high-quality products to make nuclear operations more efficient, safe, and reliable. Our services span the entire fuel cycle from reprocessing to decontamination, utilizing a range of sophisticated technologies. We provide both standard and custom solutions tailored for PWR, BWR, and PHWR nuclear reactors, including cartridge filters, strainers, demineralizers, recombiners, separators, pressure vessels, and modular systems. Plus, all of our solutions are supported by our experienced global team of experts who are ready to provide you with everything from specialized retrofit elements to complete turnkey packages—giving your projects exactly what they need in terms of unique requirements and complex applications.

Filtration Systems for Petrochemical Plants

For petrochemical plants and gas fuel applications, reliable industrial filtration systems are essential in delivering a product that meets strict quality standards. Our solutions are specially designed to reduce contamination, increase process efficiency, and maximize uptime in all kinds of operations where precise filtration is of utmost importance. We offer a range of industrial filtration products, including liquid filter separators, hydrocarbon water absorbing filters, coalescer filters, dehydrators, cartridge filter housings, and fuel gas conditioning systems engineered for optimal performance. Our industrial filtration products can remove liquid from fuel and trap particulate contamination from gases with pinpoint accuracy. With our combination of expert knowledge and high-quality materials, our heating and liquid filtration systems provide the dependable output of refined fuels regardless of the condition of the gas supplied. By choosing Thermon, you can reduce maintenance costs, improve production times, and ultimately save money on operating expenses.
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Liquid Filtration Systems for Industrial Water Treatment

Thermon offers a comprehensive range of heating and industrial filtration products for water quality improvement needs spanning numerous industries. Our industrial water filtration systems provide the most advanced technology and engineering solutions for specialized applications, including frac water clean-up, process water clean-up prior to discharge, and general industrial water treatment. We also provide process water filtration systems that help remove contaminants from process water before it is reused in the production cycle to prevent harmful system corrosion or scale buildup. With sophisticated filtration design media options, our team can assist you in meeting environmental guidelines while providing effective industrial water treatment solutions. Our experienced technicians have been helping businesses around the world with their unique filtration needs.

Electric Heaters

Electric Air Heaters and Large Space Heaters

For every industrial or commercial heating need, Thermon offers electric air heaters and large space heaters specifically designed with reliability and durability. Our industrial electric heaters deliver exceptional thermal performance, making them an ideal choice for keeping metal warm before welding, drying paint, curing concrete, or providing comfort heating solutions for large commercial spaces. For shopping malls, warehouses, loading platforms, or bus stations, our overhead inline duct heaters help augment the performance of existing HVAC systems. We also offer more rugged electric process heating solutions with a specially engineered corrosion-resistant epoxy coating capable of withstanding the most hostile industrial environments. Choosing an industrial heater from Thermon means investing in reliable products built with care using top-quality components.

Electric Immersion Heaters

Electric immersion heaters are essential components in many industrial processes that require highly efficient direct heating of stored liquids or gases. With our broad selection of immersion heater types and styles, Thermon provides customers with customized solutions for any application, from modern extraction techniques in mining to equipment sterilization in food processing facilities. Our immersion heaters offer superior performance in maintaining a liquid temperature at a tightly controlled point and include options for numerous liquid types. From simple over-the-side designs to threaded screw plug connections and flanges, Thermon’s Caloritech™ CX line offers many mounting options to meet the needs of each system configuration. With our selection of quality products and the expertise gained from years of experience in the industry, selecting Thermon’s immersion heaters is a surefire way to ensure efficient heating operations for any industrial processes.
Flange Heater

Boilers

Packaged Electric Steam Boilers (VSB, VHSB, HSB Series)

Commercial Water Boilers, Steam Boilers, and Calorifiers

Industrial applications of all kinds rely on commercial water boilers, steam boilers, and calorifiers to provide a safe, reliable and energy-efficient source of heat production capable of running all sorts of production processes. From breweries and food processing plants to laundries and renewable energy plants, this powerful equipment meets numerous specialized needs. Thermon’s line of Caloritech hot water and steam boilers are engineered and manufactured for superior energy efficiency and high production. Our advanced commercial water boilers provide a safe and quiet source of hot water that is ideal for process heating, comfort heating, radiant floor heating, and commercial dishwashing. For steam-powered applications, our steam boilers provide unparalleled versatility and ease of use with vertical configurations for enhanced space-saving options. These technologically advanced water boilers, paired with our calorifiers, boiler feed pumps, boiler flange heaters, condensate receiver package, and accessories, create the perfect, customized hot water boiler system for industrial customers looking for reliable, long-lasting technologies.

Explosion-Proof Heaters

Explosion-Proof Industrial Electric Heaters

Thermon’s Ruffneck™ explosion-proof industrial electric heaters offer superior safety and reliability features, making them the ideal choice for hazardous locations. Constructed with corrosion-inhibited heat transfer fluid and oversized motors with high-volume aluminum fans, these explosion proof heaters are designed to stand up to the harshest industrial conditions. With UL approval for Class Division 1 hazardous locations, customers can have peace of mind knowing their equipment is safe to use. In addition, Ruffneck™ explosion-proof heaters boast multiple thermostat options allowing users increased control over their heating needs regardless of the application. When it comes to safeguarding your equipment, Ruffneck™ by Thermon has you covered with their renowned explosion-proof electric unit heaters that provide maximum performance in any environment.
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Explosion-Proof Gas Catalytic Heaters

Cata-Dyne™ by Thermon offers an industry-leading selection of explosion-proof infrared gas catalytic heaters, suitable for a variety of hazardous space and spot heating applications. Ideal uses are comfort heating in industrial settings, freeze protection for equipment, and drying or curing processes. Customers benefit from an array of cabinet sizes and compact options that allow for more flexible installation in constrained spaces. The superior safety and convenience provided by Cata-Dyne’s explosion-proof gas catalytic heaters make them an excellent choice for customers needing reliable heating solutions where flammable gases or vapors are present. Designed for maximum performance and efficiency, each heater is constructed with the highest quality materials and components to ensure long-lasting durability, even in the harshest environments. With Cata-Dyne™ by Thermon, you can rest assured that your hazardous space or spot heating needs are met with top-of-the-line safety and reliability.
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Support and Advice from the Heating Systems Experts

At Thermon, we understand that the proper industrial heating systems and equipment are essential to keeping our customers safe and their industrial processes functioning correctly. That’s why we offer advice and support from expert engineers to help you choose the right components for your specific industrial needs. Whether you require a hot water boiler for a high-temperature process or need a custom-engineered skid-mounted filtration system for your facility, our experts can provide consultation on the best options available. With our experienced team of thermal systems professionals at your side, you can be sure that you are getting the highest quality equipment and service while meeting safety regulations.

Contact a Thermon Representative today to get started!

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